CONNECTORS PROBLEMS: SOLUTION: EASY TO INSTALL E12-5 REVISED OCTOBER, 2018 © Copyright 2023. All rights reserved. No portion may be copied or reproduced in any manner. SOSMETAL PRODUCTS INC. ELECTRICAL FASTENERS E10 E11 E12 E13 E14 E15 Part No. 210600 Part No. 210601 Part No. 210602 Part No. 210603 White Red Blue Yellow EXISTING METHODS: QUICK-TAP 3-WAY CONNECTOR ADDING WIRE UNSEALED CONNECTOR SEALED MULTIPLE WIRE CONNECTORS: Color dash on tubing indicates the wire gauge for the connector Tubing has an active adhesive that seals between multiple wires Color stripes on the connector indicate which crimp die to use IN-LINE CONNECTOR STRIP WIRES & INSERT HEAT IT CRIMP IT SEAL IT 1 2 3 4 IN-LINE BUTT CONNECTORS Joins two wires to one wire. 1. For side of connector where two wires will be inserted, strip wires 5/8”. 2. Select a connector that matches the wire gauge (see chart above) and insert the two wires into the larger side of the connector. 3. Make sure that both wires are properly seated and crimp the connector using an insulated connector crimping tool nest that matches the color stripe on the larger side of the connector barrel. 4. For the side of the connector where one wire will be inserted, strip wire 5/16”. 5. Insert the wire into the smaller side of the connector, make sure the wire is properly seated and crimp the connector using an insulated connector crimping tool nest that matches the color stripe on the smaller side of the connector barrel. 6. Apply heat evenly around the length of the tubing (including the crimp area) from the center out to the ends until the tubing fully recovers and the adhesive flows. During the heating process, separate the two wires in the larger end of the connector to allow the adhesive to flow in between the wires. 7. Remove from the heat and let cool. IN-LINE BUTT CONNECTOR INSTRUCTIONS PART COLOR STRIPE NUMBER QTY WIRE GAUGE TUBING COLOR ON CONNECTOR WIRE CRIMP DIE (INSULATED) 210600 (25) 24-22 AWG Clear / White Dashes Side 1: White One 24-22 AWG White (24-22 AWG) Side 2: Red Two 24-22 AWG Red (20-18 AWG) 210601 (25) 20-18 AWG Clear / Red Dashes Side 1: Red One 20-18 AWG Red (20-18 AWG) Side 2: Blue Two 20-18 AWG Blue (16-14 AWG) 210602 (25) 16-14 AWG Clear / Blue Dashes Side 1: Blue One 16-14 AWG Blue (16-14 AWG) Side 2: Yellow Two 16-14 AWG Yellow (12-10 AWG) 210603 (25) 12-10 AWG Clear / Yellow Dashes Side 1: Yellow One 12-10 AWG Yellow (12-10 AWG) Side 2: Red Two 12-10 AWG Red (8 AWG)
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